Lean Six Sigma Black Belt Certification Training Upgrade from Green Belt
    About Lesson

    After completing this course, participants will have learned to:

    Topic 1

    Quick Review/Refresher (Define Phase)

    Topic 2

    Quick Review/Refresher (Measure Phase)

    Topic 3

    “X” Sifting (Analyse Phase Module 1)

    LSS Black Belt Analyse Phase – The Analyse Phase of the DMAIC methodology is constructed to introduce important Six Sigma tools for isolating critical factors.

    • Perform a Multi-Vari Analysis
    • Interpret and a Multi-Vari Graph
    • Identify when a Multi-Vari Analysis is applicable
    • Interpret what Skewed data looks like
    • Explain how data distributions become Non-normal when they are really Normal

    Topic 4

    Inferential Statistics (Analyse Phase Module 2)

    • Explain the meaning of the term “Inferential Statistics”.
    • Describe the basic tenets of the Central Limit Theorem.
    • Describe the impact of sample size on your estimates of population parameters.
    • Explain Standard Error

    Topic 5

    Intro to Hypothesis Testing (Analyse Phase Module 3)

    • Articulate the purpose of Hypothesis Testing
    • Explain the concepts of the Central Tendency
    • Be familiar with the types of Hypothesis Tests

    Topic 6

    Hypothesis Testing Normal Data Part 1 (Analyse Phase Module 4)

    • Determine appropriate sample sizes for testing Means
    • Conduct various Hypothesis Tests for Means
    • Properly Analyse Results

    Topic 7

    Hypothesis Testing Normal Data Part 2 (Analyse Phase Module 5)

    • Be able to conduct Hypothesis Testing of Variances
    • Understand how to Analyse Hypothesis Testing Results

    Topic 8

    Hypothesis Testing Non-Normal Data Part 1 (Analyse Phase Module 6)

    • Conduct Hypothesis Testing for equal variance
    • Conduct Hypothesis Testing for Medians
    • Analyse and interpret the results

    Topic 9

    Hypothesis Testing Non-Normal Data Part 2 (Analyse Phase Module 7)

    • Calculate and explain test for proportions
    • Calculate and explain contingency tests

    Topic 10

    Wrap Up & Action Items (Analyse Phase)

    Topic 11

    Process Modeling Regression (Improve Phase Module 1)

    LSS Black Belt Improve Phase – The Improve Phase of the DMAIC methodology is constructed to introduce important Lean Six Sigma tools for properly controlling solutions.

    • Perform the steps in a Correlation and a Regression Analysis
    • Explain when Correlation and Regression is appropriate

    Topic 12

    Advanced Process Modeling (Improve Phase Module 2)

    • Perform Non-Linear Regression Analysis
    • Perform Multiple Linear Regression Analysis
    • Determine the reason for experimenting
    • Describe the difference between a physical model and a DOE model
    • Explain an OFAT experiment and its primary weakness
    • Shown Main Effects Plots and interactions, determine which effects and interactions may be significant
    • Create a Full Factorial Design

    Topic 13

    Experimental Methods (Improve Phase Module 3)

    • Be able to Design, Conduct and Analyse an Experiment

    Topic 14

    Full Factorial Experiments (Improve Phase Module 4)

    • Understand how to Create Balanced & Orthogonal Designs
    • Explain how Fit & Diagnose & Center Points factors into an experiment

    Topic 15

    Fractional Factorial Experiments (Improve Phase Module 5)

    • Explain why & how to use a Fractional Factorial Design
    • Create a proper Fractional Factorial Design
    • Analyse a proper model with aliased interactions

    Topic 16

    Wrap Up & Action Items (Improve Phase)

    Topic 17

    Advanced Experiments (Control Phase Module 1)

    LSS Black Belt Control Phase – The Control Phase of the DMAIC methodology is constructed to introduce important Lean Six Sigma tools for properly controlling solutions.

    • Use the results of a DOE to determine how to further optimise a process using the steepest ascent/descent method

    Topic 18

    Capability Analysis (Control Phase Module 2)

    • Understand the importance of Capability Analysis as it is applied in the Control Phase
    • Select the appropriate method for Capability Analysis based on the type of data distribution of your process
    • Interpret the output of MINITABTM’s Capability functions
    • Understand how the use for Capability Analysis may alter through the DMAIC phases

    Topic 19

    Lean Controls (Control Phase Module 3)

    • Describe Lean tools
    • Understand how these tools can help with project sustainability
    • Understand how the Lean tools depends on each other
    • Understand how tools must document the defect prevention created in the Control Phase

    Topic 20

    Defect Controls (Control Phase Module 4)

    • Describe some methods of defect prevention
    • Understand how these techniques can help with project sustainability
    • Including reducing those outliers as seen in the Advanced Process Capability section
    • If the vital X was identified, prevent the cause of defective Y
    • Understand what tools must document the defect prevention created in the Control Phase

    Topic 21

    Statistical Process Control – SPC (Control Phase Module 5)

    • Describe the elements of an SPC Chart and the purposes of SPC
    • Understand how SPC ranks in defect prevention
    • Describe the 9 Step route or methodology of implementing a chart
    • Design subgroups if needed for SPC usage
    • Determine the frequency of sampling
    • Understand the Control Chart selection methodology
    • Be familiar with Control Chart parameter calculations such as UCL, LCL and the Center Line

    Topic 22

    Six Sigma Control Plans (Control Phase Module 6)

    • Understand the 5 phases of the Control Plan
    • Training
    • Documentation
    • Monitoring
    • Response
    • Aligning Systems and Structures

    Topic 23

    Wrap Up & Action Items (Control Phase)