After completing this course, participants will have learned to:
Topic 1
Quick Review/Refresher (Define Phase)
Topic 2
Quick Review/Refresher (Measure Phase)
Topic 3
“X” Sifting (Analyse Phase Module 1)
LSS Black Belt Analyse Phase – The Analyse Phase of the DMAIC methodology is constructed to introduce important Six Sigma tools for isolating critical factors.
- Perform a Multi-Vari Analysis
- Interpret and a Multi-Vari Graph
- Identify when a Multi-Vari Analysis is applicable
- Interpret what Skewed data looks like
- Explain how data distributions become Non-normal when they are really Normal
Topic 4
Inferential Statistics (Analyse Phase Module 2)
- Explain the meaning of the term “Inferential Statistics”.
- Describe the basic tenets of the Central Limit Theorem.
- Describe the impact of sample size on your estimates of population parameters.
- Explain Standard Error
Topic 5
Intro to Hypothesis Testing (Analyse Phase Module 3)
- Articulate the purpose of Hypothesis Testing
- Explain the concepts of the Central Tendency
- Be familiar with the types of Hypothesis Tests
Topic 6
Hypothesis Testing Normal Data Part 1 (Analyse Phase Module 4)
- Determine appropriate sample sizes for testing Means
- Conduct various Hypothesis Tests for Means
- Properly Analyse Results
Topic 7
Hypothesis Testing Normal Data Part 2 (Analyse Phase Module 5)
- Be able to conduct Hypothesis Testing of Variances
- Understand how to Analyse Hypothesis Testing Results
Topic 8
Hypothesis Testing Non-Normal Data Part 1 (Analyse Phase Module 6)
- Conduct Hypothesis Testing for equal variance
- Conduct Hypothesis Testing for Medians
- Analyse and interpret the results
Topic 9
Hypothesis Testing Non-Normal Data Part 2 (Analyse Phase Module 7)
- Calculate and explain test for proportions
- Calculate and explain contingency tests
Topic 10
Wrap Up & Action Items (Analyse Phase)
Topic 11
Process Modeling Regression (Improve Phase Module 1)
LSS Black Belt Improve Phase – The Improve Phase of the DMAIC methodology is constructed to introduce important Lean Six Sigma tools for properly controlling solutions.
- Perform the steps in a Correlation and a Regression Analysis
- Explain when Correlation and Regression is appropriate
Topic 12
Advanced Process Modeling (Improve Phase Module 2)
- Perform Non-Linear Regression Analysis
- Perform Multiple Linear Regression Analysis
- Determine the reason for experimenting
- Describe the difference between a physical model and a DOE model
- Explain an OFAT experiment and its primary weakness
- Shown Main Effects Plots and interactions, determine which effects and interactions may be significant
- Create a Full Factorial Design
Topic 13
Experimental Methods (Improve Phase Module 3)
- Be able to Design, Conduct and Analyse an Experiment
Topic 14
Full Factorial Experiments (Improve Phase Module 4)
- Understand how to Create Balanced & Orthogonal Designs
- Explain how Fit & Diagnose & Center Points factors into an experiment
Topic 15
Fractional Factorial Experiments (Improve Phase Module 5)
- Explain why & how to use a Fractional Factorial Design
- Create a proper Fractional Factorial Design
- Analyse a proper model with aliased interactions
Topic 16
Wrap Up & Action Items (Improve Phase)
Topic 17
Advanced Experiments (Control Phase Module 1)
LSS Black Belt Control Phase – The Control Phase of the DMAIC methodology is constructed to introduce important Lean Six Sigma tools for properly controlling solutions.
- Use the results of a DOE to determine how to further optimise a process using the steepest ascent/descent method
Topic 18
Capability Analysis (Control Phase Module 2)
- Understand the importance of Capability Analysis as it is applied in the Control Phase
- Select the appropriate method for Capability Analysis based on the type of data distribution of your process
- Interpret the output of MINITABTM’s Capability functions
- Understand how the use for Capability Analysis may alter through the DMAIC phases
Topic 19
Lean Controls (Control Phase Module 3)
- Describe Lean tools
- Understand how these tools can help with project sustainability
- Understand how the Lean tools depends on each other
- Understand how tools must document the defect prevention created in the Control Phase
Topic 20
Defect Controls (Control Phase Module 4)
- Describe some methods of defect prevention
- Understand how these techniques can help with project sustainability
- Including reducing those outliers as seen in the Advanced Process Capability section
- If the vital X was identified, prevent the cause of defective Y
- Understand what tools must document the defect prevention created in the Control Phase
Topic 21
Statistical Process Control – SPC (Control Phase Module 5)
- Describe the elements of an SPC Chart and the purposes of SPC
- Understand how SPC ranks in defect prevention
- Describe the 9 Step route or methodology of implementing a chart
- Design subgroups if needed for SPC usage
- Determine the frequency of sampling
- Understand the Control Chart selection methodology
- Be familiar with Control Chart parameter calculations such as UCL, LCL and the Center Line
Topic 22
Six Sigma Control Plans (Control Phase Module 6)
- Understand the 5 phases of the Control Plan
- Training
- Documentation
- Monitoring
- Response
- Aligning Systems and Structures
Topic 23
Wrap Up & Action Items (Control Phase)